Tools
Parts
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Place a recovery tray (5L) under the radiator on the left side
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Disconnect the lower radiator hose, allow the fluid to drain into the tank
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Reconnect the hose (This will prevent you from forgetting anything later...)
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Before loosening the belts, unscrew the 3 screws of the water pump pulley (2-3 turns)
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Remove completely by unscrewing the blue nut
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Loosen the water pump belt by unscrewing the tensioner roller
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It is not necessary to remove the alternator to loosen the belt, just release it.
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To do this, completely unscrew the upper tension nut
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Simply loosen the lower retaining nut a few turns.
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Remove the belts then finish removing the water pump pulley.
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Unscrew the 6 screws holding the water pump
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Remove the water pump (tap it lightly if it remains stuck)
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Detach the gasket by sliding a cutter blade between the gasket and the cylinder head
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Clean the gasket surface thoroughly (and possibly take the opportunity to clean the cylinder head/block)
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Compare the 2 pumps (the new one has 3 locations for temperature probes)
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Retrieve the alternator mounting bracket and mount it on the new pump (Do not tighten it completely)
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Put the new seal in place
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Place the new pump in place and gradually tighten the 6 screws.
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Reconnect the radiator and heater core hoses
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Replace the water pump pulley, and tighten it completely.
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Replace the 2 belts
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First engage the alternator belt (the smaller of the two) since it is behind... then the water pump belt (the larger of the two)
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Reassemble the tensioner roller and tighten the belt (by tightening the orange screw) until you obtain a slight deflection when you press with your thumb.
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Re-engage the alternator belt into the alternator pulley.
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Stretch it by "spreading" the alternator and tighten the 2 fixing screws as well as that of the fixing bracket on the water pump
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Check the tension (slight arrow when pressed with the thumb)
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Terminer par une purge du circuit de refroidissement -
It is best not to over-stress the engine while the seal settles into place (let it idle with the fan on for a few times) and check for leaks.
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