Replacing the starter on a Peugeot Partner

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Written By: PATRICE GISSINGER (and one other contributor)

Comments: 22
Favorites: 0
Completions: 5

Difficulty

Moderate

Steps

Time Required

02:00:00

Tools

Parts

Step 1

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<!DOCTYPE html PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN" "http://www.w3.org/TR/REC-html40/loose.dt...> <html><body><p>Loosen the 3 exhaust flange clamps by removing the screws</p></body></html>

<!DOCTYPE html PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN" "http://www.w3.org/TR/REC-html40/loose.dt...> <html><body><p>Separate the 3 pieces of the exhaust line.</p></body></html>

<!DOCTYPE html PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN" "http://www.w3.org/TR/REC-html40/loose.dt...> <html><body><p>Remove the exhaust line mounting nuts at the intermediate flexible assembly.</p></body></html>

<!DOCTYPE html PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN" "http://www.w3.org/TR/REC-html40/loose.dt...> <html><body>Loosen the 3 exhaust flange clamps by removing the screws</body></html>
<!DOCTYPE html PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN" "http://www.w3.org/TR/REC-html40/loose.dt...> <html><body>Separate the 3 pieces of the exhaust line.</body></html>
<!DOCTYPE html PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN" "http://www.w3.org/TR/REC-html40/loose.dt...> <html><body>Remove the exhaust line mounting nuts at the intermediate flexible assembly.</body></html>
<!DOCTYPE html PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN" "http://www.w3.org/TR/REC-html40/loose.dt...> <html><body>Remove the exhaust line.</body></html>

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Step 2

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<!DOCTYPE html PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN" "http://www.w3.org/TR/REC-html40/loose.dt...> <html><body><p>Remove the left front wheel arch retaining clips as shown in the illustration, as well as the clips attached to the front bumper.</p></body></html>

<!DOCTYPE html PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN" "http://www.w3.org/TR/REC-html40/loose.dt...> <html><body>Remove the left front wheel arch retaining clips as shown in the illustration, as well as the clips attached to the front bumper.</body></html>
<!DOCTYPE html PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN" "http://www.w3.org/TR/REC-html40/loose.dt...> <html><body>Remove the left front wheel arch.</body></html>

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Step 3

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<!DOCTYPE html PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN" "http://www.w3.org/TR/REC-html40/loose.dt...> <html><body><p>Remove the battery tray.</p></body></html>

<!DOCTYPE html PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN" "http://www.w3.org/TR/REC-html40/loose.dt...> <html><body>Remove the battery tray.</body></html>

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Step 4

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<!DOCTYPE html PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN" "http://www.w3.org/TR/REC-html40/loose.dt...> <html><body><p>Remove the battery holder mounting screws, hood side and wheel arch side.</p></body></html>

<!DOCTYPE html PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN" "http://www.w3.org/TR/REC-html40/loose.dt...> <html><body><p>Remove the battery holder.</p></body></html>

<!DOCTYPE html PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN" "http://www.w3.org/TR/REC-html40/loose.dt...> <html><body>Remove the battery holder mounting screws, hood side and wheel arch side.</body></html>
<!DOCTYPE html PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN" "http://www.w3.org/TR/REC-html40/loose.dt...> <html><body>Remove the battery holder.</body></html>

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Step 5

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<!DOCTYPE html PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN" "http://www.w3.org/TR/REC-html40/loose.dt...> <html><body><p>Remove the ground strap from the gearbox. This will allow easier access to a starter motor mounting screw.</p></body></html>

<!DOCTYPE html PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN" "http://www.w3.org/TR/REC-html40/loose.dt...> <html><body>Remove the ground strap from the gearbox. This will allow easier access to a starter motor mounting screw.</body></html>

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Step 6

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<!DOCTYPE html PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN" "http://www.w3.org/TR/REC-html40/loose.dt...> <html><body><p>From underneath the vehicle, disconnect the + battery and solenoid terminals connected to the starter.</p></body></html>

<!DOCTYPE html PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN" "http://www.w3.org/TR/REC-html40/loose.dt...> <html><body>From underneath the vehicle, disconnect the + battery and solenoid terminals connected to the starter.</body></html>

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Step 7

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<!DOCTYPE html PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN" "http://www.w3.org/TR/REC-html40/loose.dt...> <html><body><p>Access the starter motor fixing screw on the gearbox side through the battery housing. This screw is not directly visible and requires blind access using socket extensions (6mm BTR)</p></body></html>

<!DOCTYPE html PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN" "http://www.w3.org/TR/REC-html40/loose.dt...> <html><body><p>Remove the screw.</p></body></html>

<!DOCTYPE html PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN" "http://www.w3.org/TR/REC-html40/loose.dt...> <html><body>Access the starter motor fixing screw on the gearbox side through the battery housing. This screw is not directly visible and requires blind access using socket extensions (6mm BTR)</body></html>
<!DOCTYPE html PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN" "http://www.w3.org/TR/REC-html40/loose.dt...> <html><body>Remove the screw.</body></html>

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Step 8

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<!DOCTYPE html PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN" "http://www.w3.org/TR/REC-html40/loose.dt...> <html><body><p>Accessing from underneath the vehicle, remove the last two starter mounting screws. Again, access is limited and a judicious stacking of extension cables is required.</p></body></html>

<!DOCTYPE html PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN" "http://www.w3.org/TR/REC-html40/loose.dt...> <html><body><p>Taking care to release the electrical harness fixing tab from its notch in the starter, remove the starter from its housing.</p></body></html>

<!DOCTYPE html PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN" "http://www.w3.org/TR/REC-html40/loose.dt...> <html><body>Accessing from underneath the vehicle, remove the last two starter mounting screws. Again, access is limited and a judicious stacking of extension cables is required.</body></html>
<!DOCTYPE html PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN" "http://www.w3.org/TR/REC-html40/loose.dt...> <html><body>Taking care to release the electrical harness fixing tab from its notch in the starter, remove the starter from its housing.</body></html>

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Step 9

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<!DOCTYPE html PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN" "http://www.w3.org/TR/REC-html40/loose.dt...> <html><body><p>Using multi-grip pliers, remove the centering sleeve from its bore by compressing it slightly in the direction of its groove.</p></body></html>

<!DOCTYPE html PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN" "http://www.w3.org/TR/REC-html40/loose.dt...> <html><body><p>Clean the centering sleeve.</p></body></html>

<!DOCTYPE html PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN" "http://www.w3.org/TR/REC-html40/loose.dt...> <html><body>Using multi-grip pliers, remove the centering sleeve from its bore by compressing it slightly in the direction of its groove.</body></html>
<!DOCTYPE html PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN" "http://www.w3.org/TR/REC-html40/loose.dt...> <html><body>Clean the centering sleeve.</body></html>

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Step 10

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<!DOCTYPE html PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN" "http://www.w3.org/TR/REC-html40/loose.dt...> <html><body><p>Apply suitable grease into the bore of the centering sleeve to facilitate the next disassembly (preferably copper, graphite or molybdenum disulfide grease).</p></body></html>

<!DOCTYPE html PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN" "http://www.w3.org/TR/REC-html40/loose.dt...> <html><body>Apply suitable grease into the bore of the centering sleeve to facilitate the next disassembly (preferably copper, graphite or molybdenum disulfide grease).</body></html>
<!DOCTYPE html PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN" "http://www.w3.org/TR/REC-html40/loose.dt...> <html><body>Reassemble the centering sleeve on the new starter using the same method as for extraction.</body></html>

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Step 11

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<!DOCTYPE html PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN" "http://www.w3.org/TR/REC-html40/loose.dt...> <html><body><p>Clean the starter bearing surface on the gearbox using a brush and cloth.</p></body></html>

<!DOCTYPE html PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN" "http://www.w3.org/TR/REC-html40/loose.dt...> <html><body>Clean the starter bearing surface on the gearbox using a brush and cloth.</body></html>
<!DOCTYPE html PUBLIC "-//W3C//DTD HTML 4.0 Transitional//EN" "http://www.w3.org/TR/REC-html40/loose.dt...> <html><body>Proceed with reassembly of the new part, following the removal procedure in reverse. Tighten the starter fixing screws to a torque of 20N.m, with greasing of the threads recommended to avoid any seizure.</body></html>