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Introduction

Replacing the water thermostat on Ford Ka II - 1.2 69ch from 2009

  1. 
2 liters of coolant manufacturer recommendation WSS-M97B44-D 

1 Water thermostat "I am replacing it with a GATES brand model because this one does not have any plastic parts compared to the original one"
    • 2 liters of coolant manufacturer recommendation WSS-M97B44-D

    • 1 Water thermostat "I am replacing it with a GATES brand model because this one does not have any plastic parts compared to the original one"

    • Tools : 1 10 mm flat wrench, 1 3/8 ratchet, 1 extension, a 13 mm and 10 mm socket

  2. 
Unscrew the positive and negative terminals as well as the fixing strap with a 3/8 ratchet, an extension and a 13 mm socket in order to remove the battery.

The thermostat is located just below the engine control unit.

Pink trace of coolant flowing and drying
    • Unscrew the positive and negative terminals as well as the fixing strap with a 3/8 ratchet, an extension and a 13 mm socket in order to remove the battery.

    • The thermostat is located just below the engine control unit.

    • Pink trace of coolant flowing and drying

  3. 
Place a basin under the box to collect the liquid that will flow when removing the 2 hoses!

Unscrew the 2 hose clamps and disconnect the 2 thermostat hoses
    • Place a basin under the box to collect the liquid that will flow when removing the 2 hoses!

    • Unscrew the 2 hose clamps and disconnect the 2 thermostat hoses

    • Unclip the electrical plug from the temperature probe

    • Unscrew the 2 thermostat fixing screws with a 3/8 ratchet, an extension and a 10 mm socket. remove the thermostat

  4. 
Compare the 2 thermostats

Lubricate the seal with a little oil to ensure a tight seal
    • Compare the 2 thermostats

    • Lubricate the seal with a little oil to ensure a tight seal

  5. 
Install the new thermostat and tighten the two 10 mm fixing nuts using the ratchet, an extension and a 10 mm socket.

Reclip the temperature probe terminal

Refit the 2 cooling hoses
    • Install the new thermostat and tighten the two 10 mm fixing nuts using the ratchet, an extension and a 10 mm socket.

    • Reclip the temperature probe terminal

    • Refit the 2 cooling hoses

    • Then tighten the two clamps

  6. 
Replace the battery
    • Replace the battery

    • Replace the positive and negative terminal

    • Then reattach the mounting strap by tightening the 13mm hex nut using the 13mm ratchet, extension and socket.

  7. 
Locate the bleed screw on the heater hose

Remove the cap from the expansion tank and fill the jar to the brim. Open the bleed screw to expel the air from the circuit, the level will drop, top up to the level MAX from the jar then close the bleed screw

Let the vehicle warm up, reach 90 degrees and accelerate to 2000 rpm to start the engine fan.
    • Locate the bleed screw on the heater hose

    • Remove the cap from the expansion tank and fill the jar to the brim. Open the bleed screw to expel the air from the circuit, the level will drop, top up to the level MAX from the jar then close the bleed screw

    • Let the vehicle warm up, reach 90 degrees and accelerate to 2000 rpm to start the engine fan.

    • Close the cap, then check the level when cold.

Finish Line

4 other people completed this guide.

arnaud.janssen

Member since: 04/20/2018

2,357 Reputation

36 Guides authored

4 Comments

Good morning,

I confirm. The original thermostat is mounted on the heater hose side of a plastic tip. The latter breaks over time.

This is also called planned obsolescence. How can you design a part like this: vibration, heating... it's so obvious that the plastic will break.

The new GATES part is indeed full metal, but is a little different from the photo, the end piece on the heating side is a metal part added and screwed and smoother. The large hose side is also smoother. It breathes more quality and smoother means more waterproof too.

I just changed this part on a 2010 Ford KA 2.

I only needed a liter of coolant to top up what was left.

d.taillibert - Reply

Hello, thank you for your reply, have a nice day

georges sloboda - Reply

Is this a common fault on the Ford K2? Thank you.

georges sloboda - Reply

Good morning….

yes it is a common fault on the Ford Ka and on the Fiat 500 which have exactly the same engine. Thermostat with a plastic part which gets damaged by heat and dust.

arnaud.janssen -

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