Introduction
This tutorial shows how to change the starter on Citroen ZX 1.6 (XU engine).
Tools
Parts
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the starter is located in front of the engine
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under the oil filler cap
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unscrew the terminal retaining nut - , 10mm wrench
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remove the pod
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and put it on hold
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there are 2 wires connected to the starter
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the + battery
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the solenoid excitation wire
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unscrew the nut of the wire + battery, 13mm key
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take out the nut
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take out the wire
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grab the water hose
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then move it slightly aside: the 3 starter screws are accessible
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unscrew the 3 screws, 8 mm Allen key
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Be careful not to damage the radiator with the key.
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release the starter, the rearmost screw can remain
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do not mix the other 2 screws: the shortest one goes at the bottom
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take out the starter
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compare starters
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Sizes and shapes may vary depending on the equipment manufacturer: only the references will really inform us about compatibility (Citroën references: 5802S3, 5802EQ, 5802H8, 91536044, 91514125, 96054384).
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The XU and XUD blocks having the same base, we find these starters on many petrol and diesel models: 205, 309, 405, bx, zx, c15...
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Don't hesitate to get help from a professional, whether you are buying new or, as here, second-hand.
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there is a centering pin on the gearbox
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in which the starter is wedged
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introduce the starter correctly
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put in place the 3 screws and advance them by hand
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finish tightening using the 8 mm Allen key
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recover the wire + battery
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put it in place on the starter
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tighten the nut, 13mm wrench
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put the pod - in place
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tighten the nut, 10mm wrench
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test the starter
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