Changing the front brake discs - Fiat Fiorino

Raise the vehicle using a jack or hydraulic system. Precautions for use: Make sure the vehicle is on level ground, with the handbrake on.

Use a cross wrench to unscrew the wheel bolts, or a ratchet with a 17mm socket.

Remove the wheel concerned by the brake disc change.

Remove the caliper by unscrewing the 2 screws at the top and bottom of the caliper.

Also remove the brake pads.

Remove the caliper holder by unscrewing the 2 screws on each side with a 19mm wrench (or 3/4 wrench)

Remove the 2 metal guides provided to help position the wheel.

Then, using a mallet, tap the old disc to dislodge it.

Put the new disk in place.

Tighten the 2 guide screws, previously removed.

Replace the caliper holder properly.

Tighten the 2 screws by hand, then with the 19 or 3/4 key.

Replace the pad with the wire for the wear indicator, on the inside, in its housing within the caliper holder.

Also replace the 2nd brake pad, on the outside.

Ideally, the brake pads should be replaced. It is advisable to replace them with new pads of the same type.

First, inside the caliper, using a pair of pliers, push the piston back to free up enough room for the pads.

Then, replace the caliper on the pads and caliper carrier.

Be sure to pass the inner pad wear indicator wire through the hole in the caliper when replacing it.

Finally, screw in the 2 screws at the top and bottom of the caliper.

Take the plug at the end of the pad wear indicator wire, and plug it back into its black receptacle.

Replace the wheel using the 2 metal guides.

Tighten the wheel bolts.

Lower the vehicle.

Repeat these same steps for the other wheel.

Well done! You have brilliantly completed this tutorial for changing the brake discs on a Fiat Fiorino!

When the brake pads have been changed on both wheels, press the brake pedal several times to put the pistons back in place.

Do not brake too hard during the first uses during the running-in period.