Introduction
Tutorial made on Peugeot 206 1.9 D
Parts
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Identify the air box
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Remove the clamp and disconnect the air supply line to the engine
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Remove the air box by pulling upwards
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Air intake to the air box (removed)
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Clutch cable end
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Automatic catch-up system: penetration into the passenger compartment under the mastervac (large round part)
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Clutch fork
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Use the crowbar and a wooden block to pry the clutch fork to loosen the cable.
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Remove the end of the cable from its housing
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For removal, you can ask someone to press the clutch pedal and simply come and hold it with the crowbar.
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To reinstall it, you will still have to use leverage on the fork.
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Locate the cable attachment on the pedal
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Remove the end of the cable from its housing using pliers or a screwdriver
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Pull the cable from the engine compartment: it must come free from the penetration into the passenger compartment
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Remove the cable which should come out without any particular effort once the ends are free
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Compare the old and new cable: they must be identical
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Install the new cable by following the steps in reverse order.
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Check that the ends of the cable fit correctly into their respective housings.
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Perform a test to confirm proper operation
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4 Comments
Hello. Thank you for this tutorial which helped me a lot. I still suggest, as in other video tutorials, to remove the battery and the battery box to better follow the cable routing, without that I would not have been able to succeed.
Kind regards
Matthew
Thanks for the contributor!
Oscaro Team
Good morning,
Thanks for this tutorial, it helps a lot!!
I managed to remove the old clutch cable, the new one is identical but it is too short...I installed the end on the clutch pedal side but the other end (clutch/engine side) is a few centimeters too short (3 to 5 centimeters).
My 206 is a 1.4L HDI from 01/2004 and I took this part reference on Oscaro: Clutch cable - TRW - GCC124
Do you have any idea what the problem is?
Thank you
Hello, have you found the solution because I have the same problem?