Skip to main content

Introduction

Vehicle engine 1.4 HDi 70 hp

  1. Raise and chock the rear of the vehicle. Remove the wheels to gain access to the braking system. Securing the vehicle: removing and refitting the wheel In the vehicle, release the handbrake lever.
  2. The brake caliper has two fixing screws. Using a 13mm socket and a 15mm wrench, remove the screw Using a 13mm socket and a 15mm wrench, remove the screw
    • The brake caliper has two fixing screws.

    • Using a 13mm socket and a 15mm wrench, remove the screw

  3. In the same way, remove the second screw. In the same way, remove the second screw. In the same way, remove the second screw.
    • In the same way, remove the second screw.

  4. Remove the two screws supporting the caliper. Be careful not to kink the brake fluid line
    • Remove the two screws supporting the caliper.

    • Be careful not to kink the brake fluid line

    • Remove the caliper and use tensioners to support it without damaging the hose.

  5. Remove the brake pads. Remove the brake pads.
    • Remove the brake pads.

  6. Remove the caliper bracket held by two T50 Torx screws. Remove the caliper bracket held by two T50 Torx screws. Remove the caliper bracket held by two T50 Torx screws.
    • Remove the caliper bracket held by two T50 Torx screws.

  7. Remove the brake caliper spring set with pliers Remove the brake caliper spring set with pliers
    • Remove the brake caliper spring set with pliers

  8. Identify the stirrup columns Pull the column to see the tear in the bellows where the grease is escaping. To remove everything, pull firmly on the column to unclip the bellows from the caliper body.
    • Identify the stirrup columns

    • Pull the column to see the tear in the bellows where the grease is escaping.

    • To remove everything, pull firmly on the column to unclip the bellows from the caliper body.

  9. Place the second column in the same way. Clean the caliper wells with degreaser and a swab Clean the caliper wells with degreaser and a swab
    • Place the second column in the same way.

    • Clean the caliper wells with degreaser and a swab

  10. Clean the caliper completely with a degreaser Compare columns and bellows Apply the grease supplied with the columns into the well
    • Clean the caliper completely with a degreaser

    • Compare columns and bellows

    • Apply the grease supplied with the columns into the well

  11. Also apply grease to the bellows Insert the column and bellows assembly into the stirrup Push firmly to clip the lip of the gaiter onto the groove of the caliper
    • Also apply grease to the bellows

    • Insert the column and bellows assembly into the stirrup

    • Push firmly to clip the lip of the gaiter onto the groove of the caliper

  12. Install a new set of brake caliper springs
    • Install a new set of brake caliper springs

  13. Open the brake fluid reservoir cap Use a piston pusher to push the piston away from the caliper. Apply threadlock to the two caliper bracket screws.
    • Open the brake fluid reservoir cap

    • Use a piston pusher to push the piston away from the caliper.

    • Apply threadlock to the two caliper bracket screws.

  14. Secure the caliper bracket and tighten with the torque wrench Place the new brake pads. Replace the brake caliper.
    • Secure the caliper bracket and tighten with the torque wrench

    • Place the new brake pads.

    • Replace the brake caliper.

  15. Use the new fixing screws with thread lock. Tighten the caliper screws and reattach the handbrake cable.
    • Use the new fixing screws with thread lock.

    • Tighten the caliper screws and reattach the handbrake cable.

    • Press the brake pedal several times until it becomes hard.

    • Check the brake fluid level and close the reservoir

Finish Line

One other person completed this guide.

hemissi-nizar

Member since: 01/16/2017

21,057 Reputation

88 Guides authored

2 Comments

Hello, can we just change the brake caliper guides without having to change the disc (knowing that a complete overhaul was done recently)?

This is a xsara picasso 2L HDI

humhumbefa - Reply

Hello, yes it is absolutely possible.

hemissi-nizar -

Add Comment

View Statistics:

Past 24 Hours: 2

Past 7 Days: 11

Past 30 Days: 56

All Time: 5,299