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Introduction

Replacing the diesel filter on Peugeot 207 1.6 HDI FAP 92cv

  1. Lift the engine cover to unclip the ball joints Lift the engine cover to unclip the ball joints Lift the engine cover to unclip the ball joints
    • Lift the engine cover to unclip the ball joints

  2. Diesel filter housing Diesel filter housing
    • Diesel filter housing

  3. Press the white ring on the connector Shoot simultaneously Shoot simultaneously
    • Press the white ring on the connector

    • Shoot simultaneously

  4. Press the green ring to release the connector Lift the white clip to remove the hose Lift the white clip to remove the hose
    • Press the green ring to release the connector

    • Lift the white clip to remove the hose

    Warning , to release the hose near the connector, you must gently lift the central clip as shown in photo 4B of the tutorial but also press on the other part of the clip. This is when the hose can come out. If you force only by lifting the central part of the clip, it will break and the hose will not come out.

    claude.petit2 - Reply

    Hello, on the hose in the second photo, the plastic clip (the one that you have to lift with a flat screwdriver to remove the hose) is broken, I can't even see it anymore to remove the hose... do you know how I should go about removing the hose. Thanks.

    bellal ameerally - Reply

  5. Press with a screwdriver Pull the connector simultaneously Pull the connector simultaneously
    • Press with a screwdriver

    • Pull the connector simultaneously

  6. Unscrew the 2 bolts with a 10 socket Remove the filter block Remove the filter block
    • Unscrew the 2 bolts with a 10 socket

    • Remove the filter block

  7. Turn by screwing 1/4 turn to release the diesel Diesel leaks out the bottom of the block Diesel leaks out the bottom of the block
    • Turn by screwing 1/4 turn to release the diesel

    • Diesel leaks out the bottom of the block

  8. Unscrew the 3 T15 torx screws Remove the diesel filter Remove the diesel filter
    • Unscrew the 3 T15 torx screws

    • Remove the diesel filter

    Good morning

    Who has the reference for the T15 Torx screws?

    Where can we get some?

    (Lost during disassembly)

    THANKS

    nico 22 - Reply

    attention la tige est tres fragile

    Yaz Ker - Reply

  9. Compare old and new fuel filter Install the new seal Install the new seal
  10. Clip the filter onto the housing Tighten the T15 torx screws Unscrew the sensor 1/4 turn to close the diesel drain.
    • Clip the filter onto the housing

    • Tighten the T15 torx screws

    • Unscrew the sensor 1/4 turn to close the diesel drain.

  11. Screw in the 2 case screws with a 10 socket Screw in the 2 case screws with a 10 socket
    • Screw in the 2 case screws with a 10 socket

  12. Connect the connector Connect the 3 hoses Connect the 3 hoses
    • Connect the connector

    • Connect the 3 hoses

  13. Press the diesel primer button several times Restart the engine to check for proper operation Clip the engine cover onto the 2 ball joints
    • Press the diesel primer button several times

    • Restart the engine to check for proper operation

    • Clip the engine cover onto the 2 ball joints

    Hello, impossible to prime with the diesel primer button, is it possible to fill the filter otherwise? (Peugeot 207 1.6 hdi 92 hp phase 2) thank you!

    bugsypran - Reply

Finish Line

7 other people completed this guide.

Mireille HUBERT

Member since: 04/24/2016

178 Reputation

1 Guide authored

5 Comments

I have already glued the rod back together with glue3 while waiting to buy the part from Peugeot. This quarter turn is a great suggestion..; thank you

tholot - Reply

Good morning

Who has the reference for the T15 Torx screws?

Where can we get some?

(Lost during disassembly)

THANKS

nico 22 - Reply

Good morning,

I confirm the previous comment, you have to be very careful with the small plastic rod that blocks the purge. Once broken, you will no longer be able to prime the fuel circuit. So before disassembling, I strongly advise you to do the 1/4 turn which allows you to lift the rod and thus remove the fuel filter support more easily. Otherwise, it systematically breaks.

To reassemble, place the new filter correctly, tighten the three screws and then do the 1/4 in the opposite direction to fill the hole.

Talwinder Singh - Reply

Good morning,

Thank you very much for your advice. If I understand correctly, to avoid breaking the rod, the sensor must be in the low position (rod raised for diesel evacuation) when removing the old filter, then reassembling the new one, screwing in the torx and finally turning the sensor 1/4 turn upwards to close the evacuation?

tonio15679 -

Be careful with the rod (passing through the center of the filter) it is extremely fragile if it breaks you will no longer be able to prime the diesel because it blocks the air purge and it has a lot of trouble getting into its notch. You can remove it from the support (1/4 turn then pull) after removing the old filter. And put it back in last without forcing by making it go into its notch without fear.

I'm telling you this because it happened to me and what a hassle it was (the filter support is only sold at Peugeot and you won't find the rod alone; value around €180 :/) A parts salesman for Peugeot professionals confirmed to me that he regularly sold them to neuroto and feuver because their mechanics broke them too.

A word to the wise. Otherwise, for the rest, good tutorial.

Adrien M - Reply

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